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the tensile properties of friction stir welded aluminum alloy joints based on axial force, traverse speed, and rotational speed

Biranchi PANDA,A. GARG,Zhang JIAN,Akbar HEIDARZADEH,Liang GAO

《机械工程前沿(英文)》 2016年 第11卷 第3期   页码 289-298 doi: 10.1007/s11465-016-0393-y

摘要:

Friction stir welding (FSW) process has gained attention in recent years because of its advantages over the conventional fusion welding process. These advantages include the absence of heat formation in the affected zone and the absence of large distortion, porosity, oxidation, and cracking. Experimental investigations are necessary to understand the physical behavior that causes the high tensile strength of welded joints of different metals and alloys. Existing literature indicates that tensile properties exhibit strong dependence on the rotational speed, traverse speed, and axial force of the tool that was used. Therefore, this study introduces the experimental procedure for measuring tensile properties, namely, ultimate tensile strength (UTS) and tensile elongation of the welded AA 7020 Al alloy. Experimental findings suggest that a welded part with high UTS can be achieved at a lower heat input compared with the high heat input condition. A numerical approach based on genetic programming is employed to produce the functional relationships between tensile properties and the three inputs (rotational speed, traverse speed, and axial force) of the FSW process. The formulated models were validated based on the experimental data, using the statistical metrics. The effect of the three inputs on the tensile properties was investigated using 2D and 3D analyses. A high UTS was achieved, including a rotational speed of 1050 r/min and traverse speed of 95 mm/min. The results also indicate that 8 kN axial force should be set prior to the FSW process.

关键词: tensile properties     ultimate tensile strength     tensile elongation     friction stir welding     tool rotational speed     genetic programming     welding speed    

Development of an analytical model to estimate the churning losses in high-speed axial piston pumps

《机械工程前沿(英文)》 2022年 第17卷 第2期 doi: 10.1007/s11465-021-0671-1

摘要: The axial piston pumps in aerospace applications are often characterized by high-speed rotation to achieve great power density. However, their internal rotating parts are fully immersed in the casing oil during operation, leading to considerable churning losses (more than 10% of total power losses) at high rotational speeds. The churning losses deserve much attention at the design stage of high-speed axial piston pumps, but accurate analytical models are not available to estimate the drag torque associated with the churning losses. In this paper, we derive the analytical expressions of the drag torque acting on the key rotating parts immersed in oil, including the cylinder block and the multiple pistons in a circular array. The calculated drag torque agrees well with the experimental data over a wide range of rotational speeds from 1500 to 12000 r/min. The presented analytical model provides practical guidelines for reducing the churning losses in high-speed axial piston pumps or motors.

关键词: axial piston pump     rotating parts     high rotational speed     churning losses     drag torque    

Vibratory behaviors of Jeffcott system on cylindrical roller bearings

Hao WU, Jianwen WANG, Qi AN

《机械工程前沿(英文)》 2009年 第4卷 第3期   页码 305-309 doi: 10.1007/s11465-009-0036-7

摘要: A Jeffcott rotor system of cylindrical roller bearings is studied in detail. Its critical speed is calculated by a new calculation method with roller bearing stiffness and damping. The influences of bearing parameters, such as the roller length, rotor mass, distance between the bearings and the kinematics viscosity of oil on the system critical speed are numerically studied, and the influences of an oil film and damping on the critical speed are also studied. Regular curves of the relationship between the geometric parameters and the system critical speed are obtained. The results show that with increasing roller length and radial load, the critical speed increases; and with increasing rotor mass and the distance between the bearings and the kinematics viscosity, the critical speed decreases. This means that an oil film will decrease the critical rotational speed of the rotor system.

关键词: roller bearing     bearing-rotor system     design value     critical rotational speed    

Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method

QUAN Yanming, HE Zhenwei, DOU Yong

《机械工程前沿(英文)》 2008年 第3卷 第2期   页码 175-179 doi: 10.1007/s11465-008-0022-5

摘要: The cutting heat dissipation in chips, workpiece, tool and surroundings during the high-speed machining of carbon steel is quantitatively investigated based on the calorimetric method. Water is used as the medium to absorb the cutting heat; a self-designed container suitable for the high-speed lathe is used to collect the chips, and two other containers are adopted to absorb the cutting heat dissipated in the workpiece and tool, respectively. The temperature variations of the water, chips, workpiece, tool and surroundings during the closed high-speed machining are then measured. Thus, the cutting heat dissipated in each component of the cutting system, total cutting heat and heat flux are calculated. Moreover, the power resulting from the main cutting force is obtained according to the measured cutting force and predetermined cutting speed. The accuracy of cutting heat measurement by the calorimetric method is finally evaluated by comparing the total cutting heat flux with the power resulting from the main cutting force.

关键词: cutting system     medium     temperature     flux     tool    

Bending and rotational behaviour of semi-continuous composite beams

WANG Jingfeng, LI Guoqiang

《结构与土木工程前沿(英文)》 2008年 第2卷 第2期   页码 116-122 doi: 10.1007/s11709-008-0015-9

摘要: Stresses and deflections were measured in various semi-continuous composite beams. The bending and rotational capacities of the composite connections were measured in terms of beam curvatures and deflections by using two full-scale semi-rigid composite frames with monotonic loadings. The effect of semi-rigid connections on the performance of composite beams with various loadings was compared with predictions and codes. The tests show that the semi-continuous composite beams are more economic and effective than the simple or continuous composite beams. The semi-rigid connections affect the bending capacities and beam deflections, so the connection behavior should be considered in the design of composite beams. Yielding analysis of the steel beam bottom flange has some influence on the deflection calculation of composite beams.

关键词: rotational     effective     deflection calculation     semi-continuous composite     full-scale semi-rigid    

高速高精度机床热分析与热设计技术

高建民,史晓军,许艾明,赵博选

《中国工程科学》 2013年 第15卷 第1期   页码 28-33

摘要:

随着机床高速高精度的技术发展,热问题已成为影响机床特性的重要因素。从提高机床的固有热性能出发,系统介绍了机床热特性分析、热结构优化及其冷却技术的理论和方法,以及国内外研究现状,并探讨了机床“热设计”理论与技术的最新进展和未来研究重点及趋势。

关键词: 高速高精度机床     热特性分析     热结构优化     冷却技术    

Energy saving design of the machining unit of hobbing machine tool with integrated optimization

《机械工程前沿(英文)》 2022年 第17卷 第3期 doi: 10.1007/s11465-022-0694-2

摘要: The machining unit of hobbing machine tool accounts for a large portion of the energy consumption during the operating phase. The optimization design is a practical means of energy saving and can reduce energy consumption essentially. However, this issue has rarely been discussed in depth in previous research. A comprehensive function of energy consumption of the machining unit is built to address this problem. Surrogate models are established by using effective fitting methods. An integrated optimization model for reducing tool displacement and energy consumption is developed on the basis of the energy consumption function and surrogate models, and the parameters of the motor and structure are considered simultaneously. Results show that the energy consumption and tool displacement of the machining unit are reduced, indicating that energy saving is achieved and the machining accuracy is guaranteed. The influence of optimization variables on the objectives is analyzed to inform the design.

关键词: energy saving design     energy consumption     machining unit     integrated optimization     machine tool    

Effect of magneto rheological damper on tool vibration during hard turning

P. Sam PAUL, A. S. VARADARAJAN

《机械工程前沿(英文)》 2012年 第7卷 第4期   页码 410-416 doi: 10.1007/s11465-012-0341-4

摘要:

Recently, the concept of hard turning has gained considerable attention in metal cutting as it can apparently replace the traditional process cycle of turning, heat treating, and finish grinding for assembly of hard wear resistant steel parts. The present investigation aims at developing a magneto rheological (MR) fluid damper for suppressing tool vibration and promoting better cutting performance during hard turning. The magneto rheological Fluid acts as a viscoelastic spring with non-linear vibration characteristics that are controlled by the composition of the magneto rheological fluid, the shape of the plunger and the electric parameters of the magnetizing field. Cutting experiments were conducted to arrive at a set of electrical, compositional and shape parameters that can suppress tool vibration and promote better cutting performance during turning of AISI 4340 steel of 46 HRC with minimal fluid application using hard metal insert with sculptured rake face. It was observed that the use of MR fluid damper reduces tool vibration and improves the cutting performance effectively. Also commercialization of this idea holds promise to the metal cutting industry.

关键词: tool vibration     magneto rheological damper     hard turning     surface finish     tool wear    

Design and analysis of a class of redundant collaborative manipulators with 2-dimension large rotational

Xiaodong JIN, Yuefa FANG, Dan ZHANG, Xueling LUO

《机械工程前沿(英文)》 2020年 第15卷 第1期   页码 66-80 doi: 10.1007/s11465-019-0570-x

摘要: The parallel spindle heads with high rotational capability are demanded in the area of multi-axis machine tools and 3D printers. This paper focuses on designing a class of 2R1T (R: Rotation; T: Translation) parallel spindle heads and the corresponding collaborative 5-axis manipulators with 2-dimension (2D) large rotational angles. In order to construct 2D rotational degrees of freedom (DOF), a platform with 2-dimension revolute joints is proposed first. Based on the constraint screw theory, the feasible limbs that can be connected in the platform are synthesized. In order to provide constant rotational axis for the platform, a class of redundant limbs are designed. A class of redundant 2R1T parallel spindle heads is obtained by connecting the redundant limbs with the platform and the redundant characteristics are verified by the modified Grübler-Kutzbach criterion. The corresponding 5-axis collaborative manipulators are presented by constructing a 2-DOF series translational bottom moving platform. The inverse kinematics and the orientation workspace as well as the decoupling characteristics of this type of 2R1T parallel spindle heads are analyzed. The results show that these manipulators have large 2D rotational angles than the traditional A3/Z3 heads and can be potentially used in the application of multi-axis machine tools and the 3D printers.

关键词: parallel mechanism     redundant mechanism     large rotational angles     machine tools     2R1T spindle head     collaborative manipulator    

Soft curvature sensors for measuring the rotational angles of mechanical fingers

Haixiao LIU, Li LI, Zhikang OUYANG, Wei SUN

《机械工程前沿(英文)》 2020年 第15卷 第4期   页码 610-621 doi: 10.1007/s11465-020-0596-0

摘要: The design, fabrication, and testing of soft sensors that measure elastomer curvature and mechanical finger bending are described in this study. The base of the soft sensors is polydimethylsiloxane (PDMS), which is a translucent elastomer. The main body of the soft sensors consists of three layers of silicone rubber plate, and the sensing element is a microchannel filled with gallium-indium-tin (Ga-In-Sn) alloy, which is embedded in the elastomer. First, the working principle of soft sensors is investigated, and their structure is designed. Second, the relationship between curvature and resistance is determined. Third, several sensors with different specifications are built in accordance with the structural design. Experiments show that the sensors exhibit high accuracy when the curvature changes within a certain range. Lastly, the soft sensors are applied to the measurement of mechanical finger bending. Experiments show that soft curvature sensors can effectively reflect mechanical finger bending and can be used to measure the bending of mechanical fingers with high sensitivity within a certain working range.

关键词: soft sensor     Ga-In-Sn alloy     strain sensing     curvature sensing     mechanical finger bending    

高效加工技术及其应用研究

艾兴

《中国工程科学》 2000年 第2卷 第11期   页码 40-51

摘要:

在机械加工领域,切削加工是应用最广泛的一种加工方法,其发展方向主要是研究髙速切削,对超硬材料加工,主要是发展磨削、超声和放电等高效复合加工技术。文章介绍对髙效切削加工和高效复合加工技术的理论研究和技术开发与应用及所取得的重要成果,主要包括高速切削基础理论、陶瓷刀具材料研究新体系和超硬材料断续磨、超声和电火花的复合加工理论与技术的研究开发。生产实际应用结果表明,高效加工技术可以大幅度提髙加工效率,改善加工表面质量,降低加工成本。

关键词: 高效加工技术     髙速切削     陶瓷刀具材料     断续磨-间瞭脉冲放电复合加工     超声-间隙脉冲放电复合加工    

A novel six-legged walking machine tool for

Jimu LIU, Yuan TIAN, Feng GAO

《机械工程前沿(英文)》 2020年 第15卷 第3期   页码 351-364 doi: 10.1007/s11465-020-0594-2

摘要: The manufacture and maintenance of large parts in ships, trains, aircrafts, and so on create an increasing demand for mobile machine tools to perform operations. However, few mobile robots can accommodate the complex environment of industrial plants while performing machining tasks. This study proposes a novel six-legged walking machine tool consisting of a legged mobile robot and a portable parallel kinematic machine tool. The kinematic model of the entire system is presented, and the workspace of different components, including a leg, the body, and the head, is analyzed. A hierarchical motion planning scheme is proposed to take advantage of the large workspace of the legged mobile platform and the high precision of the parallel machine tool. The repeatability of the head motion, body motion, and walking distance is evaluated through experiments, which is 0.11, 1.0, and 3.4 mm, respectively. Finally, an application scenario is shown in which the walking machine tool steps successfully over a 250 mm-high obstacle and drills a hole in an aluminum plate. The experiments prove the rationality of the hierarchical motion planning scheme and demonstrate the extensive potential of the walking machine tool for operations on large parts.

关键词: legged robot     parallel mechanism     mobile machine tool     in-situ machining    

Green catalytic engineering: A powerful tool for sustainable development in chemical industry

Kequan Chen, Dangguo Cheng, Chong Peng, Dan Wang, Jintao Zhang

《化学科学与工程前沿(英文)》 2018年 第12卷 第4期   页码 835-837 doi: 10.1007/s11705-018-1756-1

摘要:

A PLATFORM TO AID SELECT THE OPTIMAL TOOL TO DESIGN GUIDE RNAS

《农业科学与工程前沿(英文)》   页码 296-305 doi: 10.15302/J-FASE-2022479

摘要:

● Summaries on sgRNAs design.

关键词: CRISPR/Cas     Aid-TG     gene editing     sgRNA design     web server    

Kinematic error separation on five-axis NC machine tool based on telescoping double ball bar

Min WANG, Jianzhong HU, Tao ZAN

《机械工程前沿(英文)》 2010年 第5卷 第4期   页码 431-437 doi: 10.1007/s11465-010-0110-1

摘要: The theory and algorithm of the homogeneous transformation matrix (HTM) method are applied in establishing the kinematic error model of five-axis machining tool with two-axis turntable. Based on this model, a new method for the kinematic error separation in five-axis numerical control (NC) machining tool is proposed. In this study, three types of simultaneous three-axis control motions are designed for each rotary axis to identify the deviations. In the measurement, two translational axes and one rotary axis are simultaneously controlled to keep a constant distance between the tool and the worktable. Telescoping double ball bar is used to measure the relative distance between the spindle and the worktable in the motion of NC machining tool. Finally, the value measured by telescoping double ball bar is substituted into the model to obtain kinematic error of NC machining tool. Comparison has confirmed that the proposed method is high precision and can be applied to effectively and conveniently measure the five-axis machining tool.

关键词: error modeling     error separation     telescoping double ball bar     five-axis numerical control (NC) machining tool    

标题 作者 时间 类型 操作

the tensile properties of friction stir welded aluminum alloy joints based on axial force, traverse speed, and rotational speed

Biranchi PANDA,A. GARG,Zhang JIAN,Akbar HEIDARZADEH,Liang GAO

期刊论文

Development of an analytical model to estimate the churning losses in high-speed axial piston pumps

期刊论文

Vibratory behaviors of Jeffcott system on cylindrical roller bearings

Hao WU, Jianwen WANG, Qi AN

期刊论文

Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method

QUAN Yanming, HE Zhenwei, DOU Yong

期刊论文

Bending and rotational behaviour of semi-continuous composite beams

WANG Jingfeng, LI Guoqiang

期刊论文

高速高精度机床热分析与热设计技术

高建民,史晓军,许艾明,赵博选

期刊论文

Energy saving design of the machining unit of hobbing machine tool with integrated optimization

期刊论文

Effect of magneto rheological damper on tool vibration during hard turning

P. Sam PAUL, A. S. VARADARAJAN

期刊论文

Design and analysis of a class of redundant collaborative manipulators with 2-dimension large rotational

Xiaodong JIN, Yuefa FANG, Dan ZHANG, Xueling LUO

期刊论文

Soft curvature sensors for measuring the rotational angles of mechanical fingers

Haixiao LIU, Li LI, Zhikang OUYANG, Wei SUN

期刊论文

高效加工技术及其应用研究

艾兴

期刊论文

A novel six-legged walking machine tool for

Jimu LIU, Yuan TIAN, Feng GAO

期刊论文

Green catalytic engineering: A powerful tool for sustainable development in chemical industry

Kequan Chen, Dangguo Cheng, Chong Peng, Dan Wang, Jintao Zhang

期刊论文

A PLATFORM TO AID SELECT THE OPTIMAL TOOL TO DESIGN GUIDE RNAS

期刊论文

Kinematic error separation on five-axis NC machine tool based on telescoping double ball bar

Min WANG, Jianzhong HU, Tao ZAN

期刊论文